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Reference - Experimental assessment of the 3-axis filament winding machine performance

From CKN Knowledge in Practice Centre
Type Journal
Title Experimental assessment of the 3-axis filament winding machine performance
Abstract This paper presents the experimental evaluation method analysis of 3-axis filament winding machine performance. Winding circular test is a sufficient method to evaluate machine performance on winding circular repeatability and winding angle quality. It was concluded that the portable 3-axis filament winding machine had a good winding circular repeatability result, which offered 0.83–1.13 mm winding circular distance with 1.75–3.13% standard deviation. It was provided a good winding angle quality, which relied on 0.35–0.62° difference value with 2.25–8.68% standard deviation. It is indicated that winding circular test and winding angle measurement methods could be used as the experimental assessment to evaluate winding machine or relevant equipment on winding performance and manufacturing capability.
Accessed 2026-03-16
Authors
  • Quanjin, Ma
  • Rejab, M. R.M.
  • Kumar, Nallapaneni Manoj
  • Idris, M. S.
Date 2019-6-1
Issue 3
Pages 100017
Publisher Elsevier
Journal Results in Engineering
Volume 2
Websites
DOI 10.1016/j.rineng.2019.100017
ISSN 25901230
Keywords Experimental assessment, Machine performance, Winding angle, Winding circular, Winding technique
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Understanding Composites Processing

The Knowledge in Practice Centre (KPC) is centered around a structured method of thinking about composite material manufacturing. From the top down, the heirarchy consists of:

The way that the material, shape, tooling & consumables and equipment (abbreviated as MSTE) interact with each other during a process step is critical to the outcome of the manufacturing step, and ultimately critical to the quality of the finished part. The interactions between MSTE during a process step can be numerous and complex, but the Knowledge in Practice Centre aims to make you aware of these interactions, understand how one parameter affects another, and understand how to analyze the problem using a systems based approach. Using this approach, the factory can then be developed with a complete understanding and control of all interactions.

The relationship between material, shape, tooling & consumables and equipment during a process step


Interrelationship of Function, Shape, Material & Process

Design for manufacturing is critical to ensuring the producibility of a part. Trouble arises when it is considered too late or not at all in the design process. Conversely, process design (controlling the interactions between shape, material, tooling & consumables and equipment to achieve a desired outcome) must always consider the shape and material of the part. Ashby has developed and popularized the approach linking design (function) to the choice of material and shape, which influence the process selected and vice versa, as shown below:

The relationship between function, material, shape and process


Within the Knowledge in Practice Centre the same methodology is applied but the process is more fully defined by also explicitly calling out the equipment and tooling & consumables. Note that in common usage, a process which consists of many steps can be arbitrarily defined by just one step, e.g. "spray-up". Though convenient, this can be misleading.

The relationship between function, material, shape and process consisting of Equipment and Tooling and consumables


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