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Reference - Residual strain measurement in composites using the cure-referencing method

From CKN Knowledge in Practice Centre
Type Journal
Title Residual strain measurement in composites using the cure-referencing method
Abstract This paper describes the details of a novel procedure called the cure-referencing method (CRM) to measure the strains associated with residual stresses on the surface of composite panels. The CRM involves the replication of diffraction gratings onto the surface of composite specimens during the autoclave during cycle. Residual strains associated with the curing process are measured using moiré interferometry at room temperature after the specimens have been taken out of the autoclave. The procedures for both the grating replication and the moiré interferometry experiment are described in detail. A method of high-temperature moiré interferometry was developed to resolve the residual strains due to thermal expansion from those due to chemical matrix shrinkage and stress relaxation. These procedures are demonstrated on unidirectional and multidirectional laminates and on woven textile composites.
Authors
  • Ifju, P. G.
  • Niu, X.
  • Kilday, B. C.
  • Liu, S. C.
  • Ettinger, S. M.
Date 2000
Issue 1
Pages 22-30
Journal Experimental Mechanics
Volume 40
DOI 10.1007/BF02327544
ISSN 00144851
Keywords Composite materials, Cure-referencing method, Moire interferometry, Residual stress
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Welcome

Welcome to the CKN Knowledge in Practice Centre (KPC). The KPC is a resource for learning and applying scientific knowledge to the practice of composites manufacturing. As you navigate around the KPC, refer back to the information on this right-hand pane as a resource for understanding the intricacies of composites processing and why the KPC is laid out in the way that it is. The following video explains the KPC approach:

Understanding Composites Processing

The Knowledge in Practice Centre (KPC) is centered around a structured method of thinking about composite material manufacturing. From the top down, the heirarchy consists of:

The way that the material, shape, tooling & consumables and equipment (abbreviated as MSTE) interact with each other during a process step is critical to the outcome of the manufacturing step, and ultimately critical to the quality of the finished part. The interactions between MSTE during a process step can be numerous and complex, but the Knowledge in Practice Centre aims to make you aware of these interactions, understand how one parameter affects another, and understand how to analyze the problem using a systems based approach. Using this approach, the factory can then be developed with a complete understanding and control of all interactions.

The relationship between material, shape, tooling & consumables and equipment during a process step


Interrelationship of Function, Shape, Material & Process

Design for manufacturing is critical to ensuring the producibility of a part. Trouble arises when it is considered too late or not at all in the design process. Conversely, process design (controlling the interactions between shape, material, tooling & consumables and equipment to achieve a desired outcome) must always consider the shape and material of the part. Ashby has developed and popularized the approach linking design (function) to the choice of material and shape, which influence the process selected and vice versa, as shown below:

The relationship between function, material, shape and process


Within the Knowledge in Practice Centre the same methodology is applied but the process is more fully defined by also explicitly calling out the equipment and tooling & consumables. Note that in common usage, a process which consists of many steps can be arbitrarily defined by just one step, e.g. "spray-up". Though convenient, this can be misleading.

The relationship between function, material, shape and process consisting of Equipment and Tooling and consumables


Workflows

The KPC's Practice and Case Study volumes consist of three types of workflows:

  • Development - Analyzing the interactions between MSTE in the process steps to make decisions on processing parameters and understanding how the process steps and factory cells fit within the factory.
  • Troubleshooting - Guiding you to possible causes of processing issues affecting either cost, rate or quality and directing you to the most appropriate development workflow to improve the process
  • Optimization - An expansion on the development workflows where a larger number of options are considered to achieve the best mixture of cost, rate & quality for your application.