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Reference - Measuring and modeling the thermal conductivities of three-dimensionally woven fabric composites

From CKN Knowledge in Practice Centre
Type Journal
Title Measuring and modeling the thermal conductivities of three-dimensionally woven fabric composites
Abstract The effect of a three-dimensional fiber reinforcement on the out-of-plane thermal conductivity of composite materials is investigated. Composite preforms with different fibers in the thickness direction were fabricated. After in fusion by using a vacuum-assisted resin transfer molding process, their through-thickness thermal conductivities were evaluated. The measured thermal conductivities showed a significant increase compared with those of a typical laminated composite. Although the through-thickness thermal conductivity of the samples increased with through-thickness fiber volume fraction, its values did not match those predicted by the simple rule of mixtures. By using finite-element models to better under stand the behavior of the composite material, improvements in an existing analytical model were performed to predict the effective thermal conductivity as a function of material properties and in-contact thermal properties of the composite.
Authors
  • Schuster, J
  • Heider, D
  • Sharp, K
  • Glowania, M
Date 2009
Issue 2
Pages 165
Journal Mechanics of Composite Materials
Volume 45
Websites
DOI 10.1007/s11029-009-9072-y
ISSN 1573-8922
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Welcome

Welcome to the CKN Knowledge in Practice Centre (KPC). The KPC is a resource for learning and applying scientific knowledge to the practice of composites manufacturing. As you navigate around the KPC, refer back to the information on this right-hand pane as a resource for understanding the intricacies of composites processing and why the KPC is laid out in the way that it is. The following video explains the KPC approach:

Understanding Composites Processing

The Knowledge in Practice Centre (KPC) is centered around a structured method of thinking about composite material manufacturing. From the top down, the heirarchy consists of:

The way that the material, shape, tooling & consumables and equipment (abbreviated as MSTE) interact with each other during a process step is critical to the outcome of the manufacturing step, and ultimately critical to the quality of the finished part. The interactions between MSTE during a process step can be numerous and complex, but the Knowledge in Practice Centre aims to make you aware of these interactions, understand how one parameter affects another, and understand how to analyze the problem using a systems based approach. Using this approach, the factory can then be developed with a complete understanding and control of all interactions.

The relationship between material, shape, tooling & consumables and equipment during a process step


Interrelationship of Function, Shape, Material & Process

Design for manufacturing is critical to ensuring the producibility of a part. Trouble arises when it is considered too late or not at all in the design process. Conversely, process design (controlling the interactions between shape, material, tooling & consumables and equipment to achieve a desired outcome) must always consider the shape and material of the part. Ashby has developed and popularized the approach linking design (function) to the choice of material and shape, which influence the process selected and vice versa, as shown below:

The relationship between function, material, shape and process


Within the Knowledge in Practice Centre the same methodology is applied but the process is more fully defined by also explicitly calling out the equipment and tooling & consumables. Note that in common usage, a process which consists of many steps can be arbitrarily defined by just one step, e.g. "spray-up". Though convenient, this can be misleading.

The relationship between function, material, shape and process consisting of Equipment and Tooling and consumables


Workflows

The KPC's Practice and Case Study volumes consist of three types of workflows:

  • Development - Analyzing the interactions between MSTE in the process steps to make decisions on processing parameters and understanding how the process steps and factory cells fit within the factory.
  • Troubleshooting - Guiding you to possible causes of processing issues affecting either cost, rate or quality and directing you to the most appropriate development workflow to improve the process
  • Optimization - An expansion on the development workflows where a larger number of options are considered to achieve the best mixture of cost, rate & quality for your application.