Reference - Application of Filament Winding Technology in Composite Pressure Vessels and Challenges: A Review
| Type | Journal |
|---|---|
| Title | Application of Filament Winding Technology in Composite Pressure Vessels and Challenges: A Review |
| Abstract | The filament winding (FW) technology is one of the emerging manufacturing practices with a high degree of excellence and automation that has revolutionized gas storage and transportation doctrine. Various pressure vessels have evolved in the last few decades, from metal to fiber-reinforced tanks, primarily for weight savings and high-pressure ratings; advantageously, Type 4 composite pressure vessels (CPVs) can affect fuel gas tanks' weight savings to 75% compared to metallic vessels. As a result, composite pipelines and CPV manufacturing through FW technology have proliferated. Though many design and manufacturing challenges are associated with various process factors involved in winding technology, careful considerations are needed to create a reliable product. Therefore, it is essential to comprehend the various process parameters, their combined effects, and the associated challenges while designing and fabricating filament-wound structures. This article reviews the FW technique's utility, its evolution, various process parameters, and the CPVs as an emerging contender for high-pressure gas and cryo fluid storage. In addition, different optimization techniques, numerical analysis strategies, and challenges are summarized with related disputes and suggestions. |
| Authors |
|
| Date | 2022 |
| Pages | 103468 |
| Journal | Journal of Energy Storage |
| Volume | 49 |
| Websites | |
| DOI | https://doi.org/10.1016/j.est.2021.103468 |
| ISSN | 2352-152X |
| Keywords | Composite pressure vessel, Filament winding, Gas storage, Storage technologies, Winding Pattern |
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Understanding Composites Processing
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- The factory
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- Process steps (embodied in the factory process flow) consisting of:
The way that the material, shape, tooling & consumables and equipment (abbreviated as MSTE) interact with each other during a process step is critical to the outcome of the manufacturing step, and ultimately critical to the quality of the finished part. The interactions between MSTE during a process step can be numerous and complex, but the Knowledge in Practice Centre aims to make you aware of these interactions, understand how one parameter affects another, and understand how to analyze the problem using a systems based approach. Using this approach, the factory can then be developed with a complete understanding and control of all interactions.
Interrelationship of Function, Shape, Material & Process
Design for manufacturing is critical to ensuring the producibility of a part. Trouble arises when it is considered too late or not at all in the design process. Conversely, process design (controlling the interactions between shape, material, tooling & consumables and equipment to achieve a desired outcome) must always consider the shape and material of the part. Ashby has developed and popularized the approach linking design (function) to the choice of material and shape, which influence the process selected and vice versa, as shown below:
Within the Knowledge in Practice Centre the same methodology is applied but the process is more fully defined by also explicitly calling out the equipment and tooling & consumables. Note that in common usage, a process which consists of many steps can be arbitrarily defined by just one step, e.g. "spray-up". Though convenient, this can be misleading.
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- Development - Analyzing the interactions between MSTE in the process steps to make decisions on processing parameters and understanding how the process steps and factory cells fit within the factory.
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- Optimization - An expansion on the development workflows where a larger number of options are considered to achieve the best mixture of cost, rate & quality for your application.
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