Systems knowledge method documents - A191
| Systems knowledge method documents | |
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| Systems knowledge article | |
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| Document Type | Article |
| Document Identifier | 191 |
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Overview[edit | edit source]
In an ideal world, all decisions are backed up by experimental results. However, performing an experiment to validate every manufacturing decision adds significant time and cost. Simulation software has the benefit of allowing for fast, educated decision making. However, if the models are not validated or if the inputs are incorrect, then the results are meaningless. Therefore, in reality, both a combination of simulation and experimental methods are required to make smart manufacturing decisions.
Included here are direct links to a collection of Systems Knowledge method documents. These documents provide an overview to various industry-adopted and standardized practices for determining system parameters and outcomes. Throughout the Systems Knowledge volume, references are made to measuring or modelling various parameters and simulation software is used to explain the effect of the material, shape, tooling, and equipment in the system. Links for how to perform such activities are included in the sections below. This includes links to external sources for using process modeling software.
Test methods to quantify system parameters and outcomes[edit | edit source]
- How to perform an experimental thermal profile
- How to measuring airflow in a thermal system
- How to experimentally determine the HTC
Modelling methods to quantify system parameters and outcomes[edit | edit source]
- How to perform a numerical thermal profile
- How to simulate airflow in a thermal system
- How to back calculate the HTC using simulation
Related pages
| Page type | Links |
|---|---|
| Introduction to Composites Articles | |
| Foundational Knowledge Articles | |
| Foundational Knowledge Method Documents | |
| Foundational Knowledge Worked Examples | |
| Systems Knowledge Articles | |
| Systems Knowledge Method Documents | |
| Systems Knowledge Worked Examples | |
| Systems Catalogue Articles | |
| Systems Catalogue Objects – Material | |
| Systems Catalogue Objects – Shape | |
| Systems Catalogue Objects – Tooling and consumables | |
| Systems Catalogue Objects – Equipment | |
| Practice Documents | |
| Case Studies | |
| Perspectives Articles |
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| About | Help |
Welcome
Welcome to the CKN Knowledge in Practice Centre (KPC). The KPC is a resource for learning and applying scientific knowledge to the practice of composites manufacturing. As you navigate around the KPC, refer back to the information on this right-hand pane as a resource for understanding the intricacies of composites processing and why the KPC is laid out in the way that it is. The following video explains the KPC approach:
Understanding Composites Processing
The Knowledge in Practice Centre (KPC) is centered around a structured method of thinking about composite material manufacturing. From the top down, the heirarchy consists of:
- The factory
- Factory cells and/or the factory layout
- Process steps (embodied in the factory process flow) consisting of:
The way that the material, shape, tooling & consumables and equipment (abbreviated as MSTE) interact with each other during a process step is critical to the outcome of the manufacturing step, and ultimately critical to the quality of the finished part. The interactions between MSTE during a process step can be numerous and complex, but the Knowledge in Practice Centre aims to make you aware of these interactions, understand how one parameter affects another, and understand how to analyze the problem using a systems based approach. Using this approach, the factory can then be developed with a complete understanding and control of all interactions.
Interrelationship of Function, Shape, Material & Process
Design for manufacturing is critical to ensuring the producibility of a part. Trouble arises when it is considered too late or not at all in the design process. Conversely, process design (controlling the interactions between shape, material, tooling & consumables and equipment to achieve a desired outcome) must always consider the shape and material of the part. Ashby has developed and popularized the approach linking design (function) to the choice of material and shape, which influence the process selected and vice versa, as shown below:
Within the Knowledge in Practice Centre the same methodology is applied but the process is more fully defined by also explicitly calling out the equipment and tooling & consumables. Note that in common usage, a process which consists of many steps can be arbitrarily defined by just one step, e.g. "spray-up". Though convenient, this can be misleading.
Workflows
The KPC's Practice and Case Study volumes consist of three types of workflows:
- Development - Analyzing the interactions between MSTE in the process steps to make decisions on processing parameters and understanding how the process steps and factory cells fit within the factory.
- Troubleshooting - Guiding you to possible causes of processing issues affecting either cost, rate or quality and directing you to the most appropriate development workflow to improve the process
- Optimization - An expansion on the development workflows where a larger number of options are considered to achieve the best mixture of cost, rate & quality for your application.
